Vending machines began to spread throughout
Japan around the time of the 1964 Tokyo Olympic
Games. Since then, the industry has grown to
Olympian proportions. Each year, it embraces more
retail markets and incorporates even more
advanced technology.
At the end of 1990 there were about 5.4
million vending machines at work in Japan (see
Table 1). Vending sales that year were ¥ 5.8
Trillion. This is equivalent to about three
percent of total retail sales. With 6 million
vending machines (1989), only the USA has more
than Japan. However Japan tops the league in
vending machines per 1,000 capita - 44 in Japan,
24 in the USA. It also leads in sales per machine
- ¥ 1,075,000 in Japan, US$4,081/¥ 530,000 in
the USA.
Almost half of Japan's machines sell
beverages, mainly soft drinks, including not only
carbonated drinks but also fruit juices. They
also sell sake, beer, wine, whisky, coffee,
cocoa, tea, milk, and yogurt. Among other goods
sold are cigarettes, peanut, chewing gum, cut
flowers, hamburgers, bowls of piping hot noodles,
complete meals, bread, pastries, ice cream,
pearls, and panties.
Liquor vending machines occasionally spark
controversy for making alcohol readily available
to minors. Despite arguments to prevent this, the
prevailing view has been that if the guidance of
parents and teachers cannot solve problems of
under-age drinking, the removal of liquor vending
machines could not.
On a healthier note, you can also have your
vital signs (heart, blood pressure), checked by
vending machines. If you run out of stamps or
need batteries for a tape recorder late night, go
to a vending machine. Machines also sell tissue
paper, contraceptives, sanitary products and
toiletries. If you run out of change, vending
machines will change notes or issue you with
pre-paid magnetic cards. You can use these in
vending machines of course and to make telephone
calls, or buy train tickets.
Sometimes, a single vending machine can sell
more than a small store. According to Kirin
Brewery, canned drink sales from its machines are
more than twice comparable figures at small
convenience stores. Each machine averages annual
sales of 25O to 300 cases (one case holds a dozen
25O-milliliter cans).
CANNED COFFEE - A MARKET CREATED BY
VENDING.
Although vending machines sell a wide range of
products, the driving force behind the industry
is the sale of beverages, mainly soft drinks.
Different estimates put the share of soft drink
sales through vending machines between 40% and
50% of the market total.
The importance of vending machines in
marketing soft drinks is responsible for some of
the industry's unusual features. It has also led
to the development of one major product in Japan
that is virtually unknown elsewhere in the world
- canned coffee.
Traditionally soft drink sales peaked during
the long hot summers and fell away during the
cold winters. Vending machines therefore were in
full use during the hot weather and idle in the
winter. Marketers prefer even demand to dramatic
peaks and troughs. New machines and new products
solved this problem.
Ueshima Coffee Co. (UCC) hit the jackpot when
it developed a canned coffee drink in 1972.
Developments in canning technology made this
possible. Firms such as Toyo Seikan were able to
line the cans with materials that avoided any
taste contamination.
In many respects, coffee is an ideal beverage
for a soft drink manufacturer in Japan. It is
popular as a chilled or iced drink in summer as
well as a hot drink in winter (and indeed year
round). When UCC began to put canned coffee in
vending machines it soon became a hit. Other
drinks makers, notably Coca Cola, the market
leader, soon followed suit. So did Pepsi Cola,
Nestle, and all the major food, drink, and
brewing companies. Today canned coffee sales, 90%
of which go through vending machines outstrip
those of carbonated soft drinks such as Coca
Cola.
Virtually all new soft drink vending machines
installed over the past five year have been able
both to heat and chill their columns. So in
summer you can buy chilled coffee, tea and soft
drinks. In winter hot coffee, tea, cocoa, and
soup are all available.
The success of canned coffee sparked the
introduction of canned milk tea, black, tea,
green tea, barley tea, lemon tea, oolong tea and
fresh fruit juices. Canned Coffee meanwhile,
comes black, white, espresso, mocha, blue
mountain, 'au lait,' 'Viennese,' sweet, and
unsweetened.
The development of vending machines and soft
drinks has gone hand in hand. As machines that
can operate 6, then 12, 24 or 36 columns of cans
progressively appeared, so has the range of soft
drinks they sell increased.
Today, no company can compete successfully in
the soft drink market unless it has a wide range
of products to fill vending machines. This year,
for instance, Suntory have introduced no less
than 32 new soft drinks.
The flexibility beverage vending machines
provide has drawn them into office use. Many
companies now provide an array of vending
machines to provide employees with refreshments
at subsidized prices.
Canned drinks are not everyone's ideal way to
drink a cuppa. So there are also machines that
will grind your selected blend of coffee beans.
They filter it through a paper filter, to the
strength you like. You can add sugar and creamer
to taste. These 'mill and drip' machines need a
little more maintaining than do the can machines
but they do operate on a consistent and reliable
basis.
GIVE THE CUSTOMER CHOICE
Stocking what the customer wants is basic to
vending machines as it is to retailers. Each
year, new drink vending machines provide even
bigger choices
As an example, Fuji Denki Reiki Co.'s ¥ 2.2
million RCI-R2000 vending machine handles 3O
different drinks, including fresh-brewed coffee,
instant coffee, juice, cocoa and soup. With
various combinations of ice, sugar or milk, the
number of selections grows to 96. Four sizes of
cup quadruple the choice.
The machine can also turn out fresh-brewed
coffee in 18 seconds instead of the 25 seconds
required by more conventional machines. The
seven-second difference means a great deal when
people have to wait in line for their turn in
front of vending machines.
COIN-IN-THE-SLOT BEEF
Each year, there are new uses for vending
machines. This year Hamilton Japan Co., a meat
packer based in Kobe, will start selling U.S.
beef through vending machines.
Hamilton plans to sell beef for 30% less than
Japanese market prices by raising and processing
the beef in Nebraska and shipping it to Japan
ready-frozen.
Steaks will cost ¥ 1,000 per 500 grams and
meat for grilling ¥ 600 per 35O grams.
The company plans to install vending machines
at department stores, gasoline stands and other
indoor places.
The machines keep the meat below minus 18
degrees Celsius. The company plans to set up
1,000 vending machines by next year. It targets
sales of 1,500 tons of beef or ¥ 3 billion in
the first 12 months.
If vending machines can sell food, why not
have them cook it too ? That way hungry customers
can enjoy a freshly cooked meal.
Nichirei Corp., a food processor, has done
exactly this. They have developed a vending
machine equipped with a microwave oven for
heating precooked frozen food.
The machine, which Nichirei claims is the
first of its kind, can accommodate 10 packages
each of five frozen food selections, such as
apple pie and shrimp pilaf. Nichirei plans to
install 1,500 machines in two years. Targets
include convenience stores and fast food stores.
Both are short of staff due to a labor shortage
in Japan. The vending machines can take the place
of staff who used to heat meals in Japan's
convenience stores.
A BLOSSOMING MARKET
From fresh food to fresh flowers is one tiny
step. Flower vending machines selling cut flowers
appeared in 1989. They have helped attract
customers who would not normally enter flower
shops to buy gifts. Most of the people using
flower vending machines have been men who might
feel embarrassed visiting a flower shop.
Sales vary with the season and weather
conditions, but can reach over ¥ 300,000 a
month. Trading house C. Itoh operates flower
vending machines in some Tokyo department store.
These can hold up to 5O decorative boxes with cut
flowers and two floral arrangements in baskets.
The machines are temperature-controlled to less
than 10 degrees Celsius.
A GEM OF A VEND
One vending idea is a real gem. In March 1987
the Tasaki Pearl Co. installed 'Jewelry Pochette'
vending machines in Tokyo and other cities to
sell pearl jewelry. The first machine sold over
Y1.5 million worth of pearly goods in its first
two months. Each machine carries a selection of
items costing from about ¥ 2,000 to ¥ 35,000.
The main customers for such machines are men.
They find it embarrassing when asked questions
about what they want and why by salesgirls in
stores.
Probably in no other country would anyone
dream of filling a roadside vending machine with
expensive jewelry! A high price tag is clearly no
barrier to vending sales. Machines can sell
expensive as well as inexpensive items.
THE HOTTEST THING IN VENDING
A vending machine in Shirahama (in Wakayama)
sells water from a hot spring. About 100 litters
of water from nearby Tsubaki Spring costs ¥ 100.
The water is 32 degrees centigrade and contains
sulfur.
For passing drivers who want hot water,
containers are available at an electric appliance
shop near the vending machine. About 200-litters
of hot spring water is necessary to fill a decent
sized Japanese-style bath tub in the home.
POWER HUNGRY MONSTERS
Not only have vending machines numbers been
increasing,
they have been getting larger and cleverer.
New models have microcomputers to control their
systems. These keep both hot and cold drinks at
their ideal temperatures no matter how cold or
hot the weather. Some can also clean themselves.
This sophistication uses a lot of electricity.
New machines often burn 700-900 Watts. Those they
replace might have needed only 400-500 Watts.
The nation's beverage vending machines alone
consume the total output of a 1-megawatt nuclear
power plant - a rising total !
In 1990, exceptionally hot summer weather
caused surges in electric power demand that
strained the nation's generating capacity. The
government appealed to the public to economize
and raise the temperature setting on their air
conditioners. Vending machines however could not
heed calls for power economy. Luckily power
supply managed to keep pace with demand, but only
just. The prospect of a soft drink vending
machine blowing the nation's fuse was ridiculous.
But it came dangerously close to reality.
SPECIAL FACTORS HELP GROWTH
In law abiding Japan, where vandalism is
almost non existent the risk for machine
operators are small. Occasionally newspapers
carry stories about attempts to break open and
steal money from vending machines. Usually the
machines fare better than the criminals in these
rare encounters. On at least one occasion, a
would-be thief came to an unhappy end as the
machine he was vandalizing tipped over and
crushed him beneath it.
Low crime levels and a high level of respect
for other people's property are factors that help
the industry grow.
Pressure on space within stores also
encourages the growth of vending. Many shops
expand their sales area into the street with a
line up of vending machines. This also provides
an extra bit of customer service, something
Japanese retailers are always eager to do. High
population densities deliver a ready passing
market to make the investments worthwhile.
VENDING BY REMOTE CONTROL
For the retailer, operating a bank of vending
machines outside his store has become quite a
sophisticated exercise. Vending column management
is as crucial as shelf space management to
profits.
If there are several banks of machines around
the neighborhood, all the more difficult to keep
them tanked up with the right mix of products.
With many new brands launched each year, knowing
just what to stock to maximize profits is a
headache only technology can solve.
Technology comes to the rescue again. The
telephone can connect new machines via telephone
lines to remote control centers. Computers can
monitor sales, stock, and program refills.
New machines can also transmit data by radio.
This Spring, market leader Coca Cola started
using a radio data transmission system, called
Teleterminal. This monitors its vending machines
and speeds up ordering re-fills.
Coca-Cola is trying to solve several problems
at one stroke. They hope to overcome the labor
shortage, raise operational efficiency and
improve services to retailers. If successful, the
experiment could revolutionize the industry.
Teleterminal sends data from portable
terminals to the head-office computer by radio.
The service comes from Japan City Media Inc.
(JCM), set up last year by a group of 49 firms,
including Tokyo Electric Power Co. and NEC Corp.
Proponents say the new system has distinct
advantages. It can send data both ways. The
initial investment is also lower than for
telephone systems. Transmissions have high
accuracy, since there are noise suppression and
re-transmission functions built-in.
Coca-Cola will first use Teleterminal to
monitor its 62,000 vending machines in the Tokyo
area. It will install radio transceivers in each
machine, enabling them to exchange information
with the company's head office computer, via
JCM's base station.
Each machine will be able to send information
about its inventory, small change and any
malfunctions. The host computer will also be able
to call up the vending machines for real-time
sales data.
Soft drinks sold through vending machines are
subject to wide seasonal fluctuations and
unpredictable runs on particular brands.
Dispatching workers to check on the stock of each
machine is inefficient. Knowing what to bring and
how much will speed servicing up and save labor
costs.
In addition, installing a point-of-sales
system in vending machines could help to
rationalize production. Makers will be able to
allocate production to keep pace with real-time
demand for each product.
There is more. Coca-Cola are also developing a
next-day delivery system for retail outlets,
using Teleterminals.
Sales staff will use portable terminals to
send orders directly to the host computer. The
head office will process the order data as it
comes in, allowing the company to guarantee
next-day delivery.
Under the current system, salesmen phone
orders to branch offices. These compile the data
and send it to the head office. The head office
then arranges the best delivery schedule and
instructs each of the 29 branch offices
accordingly.
This complicated procedure, used by all soft
drink bottlers at the moment, holds back delivery
until two days after the ordering.
Small retailers, who often have little or no
storage space, like frequent, small-lot
deliveries. Next-day delivery would allow them to
cut inventories virtually in half.
BIGGER AND BETTER
The introduction of larger vending machines
will eventually lead to a reduction in their
total numbers. New machines with 24 or more
selections will replace older models with a mere
6 or 12 selections. Although growth in numbers
has been slowing (See Table 2), the need to
replace older machines gives the manufacturers
steady business - provided they continue to
innovate.
The biggest problem facing the industry is,
ironically, the labor shortage. Workers to stock
and service the machines are getting harder and
harder to find. As a result machines have been
going out of stock of popular drinks and
suffering more frequent breakdowns.
However sales through vending machines seem
sure to continue increasing. In 1964, sales
through vending machines were less than 1% of
retail. Today they are over 3% and have been
growing steadily for over a decade. The growth is
real, not inflationary. The price of a soft drink
in a vending machine has been Y100 since 1974.
The introduction of POS-systems should also help
increase sales.
The vending industry in Japan owes its success
to technology. As new consumer needs, retail
opportunities or problems have arisen, the makers
have swiftly deployed suitable technologies. In
this way, Japan's unusual vending industry
provides a case history of how technology can
create and develop markets to meet the every day
needs of society.
Related Articles:
Vending via the Mobile Internet (June 2001)
Also: Defibrillators via vending machines, Click
here (April
2007)
Postscript for 2007
Canned Coffee is still a huge market through vending machines,
though there is pressure now from sales of the same products
through 24 hour convenience stores (which also have PET bottled
beverages). It is still true to say that a soft drink cannot
become a major brand unless it succeeds in vending machines,
and also that the vending machine industry owes much to success
of soft drink makers in creating excellent canned products.
These are the companies you should explore. Some probably have
European branches, though these may be handling other products
and not vending machines. Google can probably help you!
Fuji Denki Reiki ( a subsidiary of Fuji Electric )
Sanden Corporation
SANYO Electric Vending Machine Co., Ltd. ( this may have been
sold to Fuji)
Toshiba,
Kubota Vending Services Co., Ltd. (subsidiary
of Kubota Corporation)
Matsushita.